Skip to main content
Close-up of a busbar overmolded by Clayens

Syensqo’s comprehensive solutions for next-generation busbars

Share to

A 360° approach from design to part validation through virtual engineering

Syensqo, a global leader in advanced materials and specialty chemicals, is reinforcing its commitment to powering electrification with a comprehensive portfolio of busbar solutions, each designed to meet the unique demands of different applications.

For extruded busbars, particularly used in battery systems, Syensqo has developed the new Ryton® PPS XE3500 Orange grade, which delivers enhanced reliability and compliance in high-voltage environments, while offering significantly better heat stability compared to incumbent solutions. In parallel, for more complex geometries and demanding electrical environments such as inverters and e-motors, Syensqo provides high-CTI injection-molded materials. Key products like Amodel® PPA BiosAmodel® PPA HFFR, and Ryton® Supreme HV have achieved the latest UL Prospector Surface Tracking Test (STT) certification, with Amodel® Bios HFFR exceeding requirements up to 900V and Ryton® Supreme HV achieving 650V.

As the automotive industry accelerates towards electrification, our customers need more than just materials - they need a partner they can trust at every stage of development. With the launch of Ryton® PPS XE3500 Orange and our comprehensive busbar solutions, we are committed to supporting our customers’ innovation and success, from initial design to validated, real-world performance.

Nicolas Batailley, Automotive Marketing Manager at Syensqo

Syensqo offers customers a complete, one-stop portfolio for busbar development, including:

  • Certified materials: Syensqo’s portfolio includes both extruded and injection molded busbar solutions, featuring orange grades for safety and compliance. 
  • End-to-end engineering: from initial busbar design and thermal shock simulation to full part validation through virtual engineering.
  • Material selection and CTI simulation: expert support to match materials to customer CTQs, with advanced CTI simulation to optimize both material and design.
  • Comprehensive testing: full suite of mechanical, electrical, air leakage, and aging tests to ensure robust, real-world performance.

Visitors to K 2025 are invited to explore Syensqo’s latest busbar innovations at booth C61, hall 6.  A live joint presentation with Clayens on a 360° approach to develop complex busbars is scheduled for Wednesday, October 8 at 15:00.

Nicolas Batailley
Nicolas Batailley, Automotive Marketing Manager at Syensqo, displays an extruded busbar component made with Ryton® PPS.
Close-up of a busbar overmolded by Clayens
Close-up of a busbar overmolded by Clayens.

Syensqo is a science company developing groundbreaking solutions that enhance the way we live, work, travel and play. Inspired by the scientific councils which Ernest Solvay initiated in 1911, we bring great minds together to push the limits of science and innovation for the benefit of our customers, with a diverse, global team of more than 13,000 associates in 30 countries.

Our solutions contribute to safer, cleaner, and more sustainable products found in homes, food and consumer goods, planes, cars, batteries, smart devices and healthcare applications. Our innovation power enables us to deliver on the ambition of a circular economy and explore breakthrough technologies that advance humanity.

Learn more at www.syensqo.com.

SpP-Brand-Header-orange
Designed to Thrive Where Only the Strong Survive

Amodel® PPA

Amodel® polyphthalamide (PPA) is a family of high-temperature polyamides that retain their high strength and stiffness up to 280°C. They maintain mechanical integrity after thousands of hours at elevated temperatures and in high humidity and chemically aggressive environments.